Fly ash ball mill advantages introduction

Fly ash ball mill is the key equipment for crushing materials after they are crushed. This type of mill is a mill that is equipped with a certain number of steel balls as grinding media. It is generally widely used in cement, silicate products, new building materials, refractory materials, black and non-ferrous metal beneficiation, glass and ceramics and other production industries to dry or wet grind various ores and other grindable materials.

As the core equipment for grinding operations, fly ash ball mills are notorious for their high energy consumption. According to relevant statistics, the energy consumption of grinding operations can account for 40% to 50% of the total energy consumption of the beneficiation plant. Therefore, for many years, various manufacturers have been constantly exploring and researching the energy saving of fly ash ball mills. This is also the case with Ying Mine. The new fly ash ball mill has replaced the traditional fly ash ball mill and has become the new favorite in the grinding industry. Naturally, there is a reason for it. The new fly ash ball mill has many advantages. The core advantage is low energy consumption. Its energy consumption is only 70% of the traditional fly ash ball mill of the same specification. Other advantages Please let the editor of Yingkuang tell you about the advantages of fly ash ball mill in detail.

One. High grinding efficiency of fly ash ball mill

Of course, in addition to low energy consumption, the new fly ash ball mill also has the characteristics of high grinding efficiency. The equipment has enlarged the discharge port, and the qualified products with particle size can be discharged quickly, avoiding the over-grinding phenomenon caused by the retention of qualified products in the cylinder, and also avoiding the waste of efficiency caused by continuing to grind qualified products. Unqualified products can be fully ground, and qualified products can be quickly discharged from the discharge port, which effectively improves the grinding efficiency.

The activation of the corrugated liner can make the liner fit the steel ball fully, which fully enhances the steel ball and material, strengthens the grinding effect, and reduces energy consumption. Production examples show that the grinding efficiency of the new fly ash ball mill is about 40% higher than that of the traditional fly ash ball mill of the same specifications.

Second, the life of the vulnerable parts of the fly ash ball mill is longer

In the selection of linings, the new fly ash ball mill uses wear-resistant rubber linings, which are developed using nanotechnology and have several times the wear resistance of ordinary rubber. Compared with linings of other materials, rubber linings have a longer life and are more convenient to replace, solving the problem of difficult replacement of linings for fly ash ball mills.

In the lubrication system, an oil mist lubrication device is used. The activation of this device ensures reliable lubrication of large and small gears, thereby extending the service life of large and small gears.

Third, the fly ash ball mill has low energy consumption

The appearance of the new fly ash ball mill is similar to that of the traditional fly ash ball mill. It is also a horizontal structure and can work continuously. The structure is also similar. They are all composed of a cylinder, large and small gears, a frame, a lubrication device, a transmission device, etc. The difference is that the motor of the new fly ash ball mill is different from that of the traditional fly ash ball mill. The fly ash ball mill is equipped with a special motor for grinding. The starting current is lower than that of other fly ash ball mills. The motor itself consumes less mechanical energy and heat energy, and transfers more energy to the fly ash ball mill, thereby reducing power consumption.

In addition, the new fly ash ball mill has replaced the bearings, replacing the sliding bearings with large double-row spherical roller bearings. From a physical point of view, the use of this bearing is more conducive to the start-up of the fly ash ball mill. After starting, due to the effect of inertia, the cylinder can continue to rotate stably, and the energy consumption is naturally reduced a lot. The test shows that the energy consumption of the new fly ash ball mill is 70% to 80% of that of the traditional fly ash ball mill, which means that it saves 20% to 30% energy compared with the traditional fly ash ball mill. It can be seen that the advantages of the new fly ash ball mill are still very obvious.